Knowledge about CNC machining

2020-01-15 16:16

When the CNC system is activated, the required cuts will be programmed into the software and assigned to the corresponding tools and machinery, which will perform the specified dimensional tasks, just like a robot.

In CNC programming, a code generator in a digital system usually assumes that the mechanism is flawless, and despite the possibility of errors, this situation is even worse whenever the CNC machine is oriented to cut in multiple directions simultaneously Big. The placement of tools in the CNC is outlined by a series of inputs called part programs.

On a CNC machine, the program is entered through a punch card. In contrast, programs for CNC machines are entered into a computer via a keypad. CNC programming remains in computer memory. The code itself is written and edited by the programmer. Therefore, the CNC system provides greater computing power. Best of all, the CNC system is by no means static because new hints can be added to pre-existing programs through modified code. In the CNC, the machine is operated by a numerical control system, in which a software program is specified to control the object. The language behind CNC machining is also called G code, and it is written to control the various behaviors of the corresponding machine, such as speed, feed speed, and coordination. Basically, CNC machining can pre-program the speed and position of machine functions and repeat them in software with predictable cycles to run them with almost no manual operation. Due to these characteristics, this process has been adopted in all corners of the manufacturing industry and is particularly important in the field of metal and plastic production.

For beginners, 2D or 3D CAD drawings will be conceived and then converted into computer code for execution by CNC systems. After entering the program, the operator will perform a trial run to ensure that there are no errors in the coding. Position control is determined by an open or closed loop system. For the former, the signal runs in a single direction between the controller and the motor. In a closed-loop system, the controller can receive feedback so that error correction can be performed. Therefore, closed-loop systems can correct speed and position irregularities. In CNC machining, motion is usually oriented along the X and Y axes. In turn, the tool is positioned and guided by a stepper or servo motor, which will replicate the precise motion determined by the G code. If the force and speed are minimal, the process can be run using open loop control. For everything else, closed-loop control must be performed to ensure the speed, consistency, and accuracy required for industrial applications, such as metal products.