How to make metal parts

2020-03-26 16:13

In every home andwork environment, metals play an important role in how people operate. Fromhousehold appliances and lamps to desk tools, chairs and utensils, metal is astabilizing element that makes all conveniences possible today. Metalmanufacturing is the process of transforming raw metal into prefabricatedshapes for assembly. For example, the panels that make up a car's frame aremanufactured through a custom metal manufacturing process, which is usuallyperformed in a manufacturing plant and then sent to a car assembly plant.However, the processes involved are complex and diverse. You want your supplychain to be as short and sweet as possible. This means that you need to knowexactly what metal manufacturing process to plan. You should also contact metalforming companies to see if they offer other metal manufacturing services andfeatures you don't know about. This is the basics of each process and its approximatelocation in the supply chain. There are hundreds of ways to make metal parts.The list of technologies and techniques may be endless. But each methodtechnology has various advantages and disadvantages. The following is a briefoverview of the major metal part manufacturing technologies and theiradvantages and disadvantages.

stamping

Punching (also calledpressing) is the process of putting flat metal in the form of a blank or coilinto a punching machine, in which the surface of the tool and mold is made intoa mesh. Stamping includes a variety of sheet metal forming manufacturingprocesses, including stamping, blanking, embossing, bending, flanging andembossing using a machine press or punch. This can be a single-stage operation,where each stroke of the press produces the desired shape on the sheet metalpart, or it can be performed through a series of stages.

forging

Forging is amanufacturing process that involves forming metal using local compressiveforces. The strike is made with a hammer (usually a power hammer) or a mold.Forging is usually classified according to the temperature at which it isperformed: cold forging (a kind of cold working), warm forging or hot forging(a kind of hot working). For the latter two, the metal is usually heated duringforging.

casting

Casting is amanufacturing process in which a liquid material is usually poured into a moldthat contains a hollow cavity of a desired shape and then cured. The solidifiedpart, also called a casting, is ejected or broken from a mold to complete theprocess.

Metalinjection molding (MIM)

Metal injectionmolding (MIM) is a metal processing process by which powdered metal is mixedwith a certain amount of binder material to form a "raw material"which can be called by injection from plastic processing equipment throughinjection The molding process is processed.

SubtractiveManufacturing (Machining / CNC)

Machining is anyprocess that cuts a piece of raw material into a desired final shape and sizethrough a controlled material removal process. Today, these controlled materialremoval processes are collectively referred to as subtractive manufacturing, asopposed to controlled material addition processes, called additivemanufacturing.

What doesmanufacturing mean in manufacturing?

1.Deformation

Deformation includesbending, roll bending, forging and stretching. Tube and aluminum tube bendingsolutions increase manufacturing capabilities: speed

Repeatable

quality

Cost-effectiveness

CNC pipe benders canprocess a large number of workpieces in one production step, eliminating costlytransitions from one step to another.

2.Machining

Machining refers toany method of manufacturing pipes that removes a portion of the metal.Machining is also called material removal. Common types of machining include:

Crop

Shear

force

stamping

When planningprocessing in the supply chain, a hardening process should follow theprocessing process. Hardened metals have high shear strength and are more difficultto cut.

3.Join

Joining or assemblyis one of the last steps in the metal manufacturing process. This categoryincludes: welding

Brazing

Bolted

adhesive

Assembly can be doneby machine or by hand.